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Category Archive for 'Projects'


Wouldn’t it be nice to know it you have mail? I think it’s a good idea and had it on my to do list for a while. Our letterbox looks similar to the one above, you can place small items on the top, in the letter slot or open it up from the back.

 

At first I thought we could do this with a vibration switch however upon testing the switch it looks like it needs a fast motion in order to activate. Another option is a reed switch on the top part so if the mailbox is opened, it will detect that, but would leave letters undetected. And yet another option, is a light sensor placed inside the mailbox but also results in the same problem.


So one of our last options is to use an accelerometer to detect the slightest touch of the mailbox, most mailboxes are pretty rigid but ours has a tiny bit of moment to it, we can’t really put the device we would make in the letterbox itself as the RF would mostly be blocked so it would have to be placed outside. As usual, I’ll be using an ATtiny84 with the nRF24 to simply send a packet when the interrupt occurs.



The accelerometer I’m looking at as you can tell by the title is the ADXL345 which has 2 interrupts available for single tap, double tap, activity, etc, and current consumption looks to be pretty low. It supports I2C or SPI, we’ll be using 4-wire SPI.

So I tried the SparkFun ADXL345 example which worked well, they have all the interrupts available so all I need to do is take everything I don’t need out, convert it to C and try out the low power modes. Note that the ADXL345 is a 3.3V device so you will need a logic level converter if using it with a 5V Arduino.

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I have a couple of nRF24 devices around the house like the doorbell, front door camera, the single receiver for both and I might look to expand that list in the future but re-programming the receiver when you would like it to handle a new device or perform an additional action can take a while plus the time testing that everything works.

So I thought, why not make an ESP8266 for a web interface where we can store rules and have it connected to the nRF24 to receive incoming packets, it’s similar to IFTTT but all local. The rules would all be based on a single byte packet it would receive, we could have the rules active or not, with rule actions such as sending an email, pulsing a pin for a certain amount of time, sending an nRF packet, writing data to a common variable (with a timeout when it’s reset) and reply back with that variable. We can have a button to save everything to the EEPROM (emulated on flash) and read it all back if the ESP8266 is power cycled.

Some quick use cases:
– Doorbell is pressed, you could either have it pulse the buzzer locally for a second or two and you could also have a remote buzzer anywhere else so it sends a packet to have that buzzer go off too.
– I’m thinking about adding a small sensor to the mailbox, so if it’s moved, it would send a packet, we could have it write data to a variable. Add a battery powered sensor anywhere around the house with either a buzzer or LED, to check in every few seconds and read that variable back so if it changes to a 1, the buzzer or LED goes off for a little while.

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When finding out that one cell of my 3x 4S 1300mAh batteries were discharged to 3.3-3.4V (other cells were 3.7-3.8V) after not flying for 2-3 months, I was a bit surprised, these batteries were one of my first batteries purchased about 1.2 years ago. I’ve tried to be better now, checking packs every month, I’ve got some old packs for the RC car that hardly get used so I wrote down the idea to do battery storage voltage monitoring a few months ago so let’s make it happen.

I’m thinking of using the nRF24L01 module (as it’s pretty low cost), using an ATtiny24/44/84 which should give us 6S support and have it powered from the first cell of the LiPo, it shouldn’t take too much current from the first cell as we stay in sleep/power down most of the time. Add in a few resistors, led, mosfets to turn on when we want to measure the voltage. I will coat the PCB in lacquer and cover it with heat shrink to protect against the environment and since the board needs to be as small as possible, I’m going to try the SMD version of the nRF24.

Check-in times for these sensors might be in the range of hours as battery voltage won’t change too much, it would be nice to have a graph over say 30 days but I might look into that later if I feel it’s worth doing, for the moment it will just show the sensor number, cells, status if it’s ok or not, battery cell voltages and last check in time. Server side would just be an ESP8266 with the nRF24L01 directly attached so no need for any other MCUs.

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Previously I was looking at making a Dual Output Linear Power Supply, the prototype was working but while designing the PCB it would end up being large, a bit heavy with the heat sinks and I don’t think I would really need a linear power supply, it was a nice idea.

So it’s back to the drawing board as to what I really need, I do still have the SPPS which works but maybe it’s time for an upgrade and now that I know a bit more about DC-DC converters we can stick in the Richtek DC-DC chip instead of using an Ebay DC-DC module. We might as well switch out the 8 digit LED display for an 0.96″ 128X64 OLED SSD1306 display which I’ve seen a lot of projects move to.

The DC-DC converter I’m looking at using is the RT8292B which runs at 1.2MHz versus the 400KHz of the RT8293A which I was using previously, it looks to be almost identical except that it will allow us to use a smaller inductor.

Like we’ve done before, we will use a 10K resistor for R1 and 10K digital potentiometer for R2 to control the output of the DC-DC.

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I thought it might be interesting to go over the noteworthy software/hardware changes since the initial release of GBxCart RW, some of them include changing the MCU, using TinySafeBoot as the boot loader so the firmware can be easily upgraded, some GB flash cart support and various fixes.

Change to ATmega8515L
In the initial release I was using the ATmega32A which was just short on 2 pins for displaying the 3.3V/5V LEDs so I ended up using an inverter to do that. I didn’t really want to keep using an extra part (inverter and supporting parts), plus it wouldn’t be able to support GB flash carts in the future as I didn’t have enough pins for the GB cart audio pin as that’s how you program some of them. I did a more broader search and came to the ATmega8515L which gave me 3 more I/O, just enough for the audio pin and 2 LEDs so I could remove the inverter (it also seems like the MCU some other GB cart devices use too).

Gameboy Camera SRAM misread bytes
One user reported that their GB camera SRAM dumps weren’t consistent, I could replicate the issue and it looked like some of my photos had some vertical lines, some more visible than others. It seems that when reading the SRAM, we have to delay an extra MCU cycle, so it went from 1 nop to 2 nops, shouldn’t be too noticeable, now those lines are gone and the SRAM files are always identical.

Additional EEPROM checks / Fix for GBA 32MB carts
There seemed to be an 4Kbit EEPROM which allowed 64Kbit reads without repeating the same 8 bytes over and over again, if it did repeat, that was the way we would know if it was a 4Kbit EEPROM. So I added another check which read the first 512 bytes and then second 512 bytes which wouldn’t be possible for a 4Kbit EEPROM so it should repeat the same 512 bytes which it did.

Before I was addressing the EEPROM at 0xFFFFFF but it seems like this didn’t work with 32MB carts. I re-read the GBATek information page and I must have missed the part where they briefly mention 32MB carts, in the end I changed it to read at 0xFFFF00 and it worked fine.

Flash save writing, not waiting for sector erase / Forgetting to end write before switching banks / Stuck in Flash ID mode
One user reported that their Pokemon save games weren’t being written correctly. When writing to the flash I was erasing the next sector, waiting 25ms as per some datasheets and then I wrote to that sector. I read somewhere that as flash gets worn out, it takes longer to do the sector erase so instead of waiting for 25ms, I’m now waiting to read back 0xFF from the first byte of that sector which resolved the issue. Later on I bought Pokemon Ruby and I could tell that doing a sector erase on it took longer than 25ms.

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With the LiPo battery fires I hear from time to time, I thought it might be a good idea to build a temperature monitor when charging LiPo batteries. Ideally you would put a little case over the battery with the temperature sensor inside (a low cost thermistor would do) and then if the temperature rises by approximately 15C from when you switch it on then it should alarm you.

Whether the batteries get noticeably hot when they are about to pop is something I will need to test one day (I’m sure they would to some degree) but if they do pop, I have heard that pieces can potentially go everywhere so it’s best to contain the batteries when charging.

(sneak peak)

I decided to go with an ATtiny24A which would have enough pins for 6 thermistors, a buzzer, a shift register to control the LEDs and it will be powered by a LiFe 14500 battery.

Once the battery is inserted, it should read all thermistors to check if they are connected, get the base line temperature and then begin to monitor the connected thermistors. If no thermistors are connected at the start, any thermistor that was connected becomes disconnected or the temperature rises by about 15C, it should indicate which one it was and turn the buzzer on.

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From the last part, we looked at the client/server interaction, server communication with the ESP8266, used an EEPROM to keep an event log/sensor names and added a RTC. Today we’ll add a simpple admin page to set things like the RTC, sensor names/types, email addresses for which we’ll also have the ESP8266 send us email alerts plus have a look at a PIR interference issue, various other small improvements/fixes and a quick look at PCBs and 3D printed case; a lot to cover!

The PCBs arrived a few days after I posted the last part so I built them up and tested them, it all seemed to work apart from the door sensor, 2 traces were touching each other (my mistake) so I just cut the track and re-wired it.

The Zippy 700mAh LiFe battery I was originally planning to go with went out of stock so I went looking for other LiFe options, turns out there is a 600mAh 14500 size which just fits a AA battery holder. If I had of re-done the PCB I could have made it a bit bigger to fit the AA holder on the back. Pricing wise, it costs a bit more ($10 for 2) but for the form factor that it offers I think I’ll stick with it.

For the 3D printed case, I made something as small as possible that would fit the PCB, PIR sensor and a slot for the antenna that pokes out. I ended up putting the LiFe battery on the back of the PCB anyway with a cutout that fits it. If you look at it front on, it doesn’t look too bad, but from the side, it does look a bit bulky but it’ll do. The LED is on the bottom left of the PCB, kind of hard to see with the case on; you could use transparent material but I didn’t have any, so I made a little hole and inserted a plastic light pipe which does the trick. Later on I think I’ll paint the cases.

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From the last part, we looked at how to use the Atmel ATSHA204A device for random numbers / HMAC with a private key so that the client could verify what the server sends and vice versa. Today we’ll test the client/server interaction, have the server talk to the ESP8266, add an EEPROM to keep an event log/sensor names, RTC plus I’ll briefly touch on FHSS for the Si4432.

For the client, we can stick with the ATtiny84 (or ATtiny841 which I have a few spare) and for the server I’ve gone with an ATmega168, both the client and server have an ATSHA204A device with the same private key as each other. In terms of security, it’s not the best if physical access is obtained, a client could be taken away and still have access to the system and act as a server, the best thing to do in that case would be to re-key the private key.

Client side

After combining the ATSHA and Si4432 code, we can have a look at the client check in. We run the random number command function for which I’ve added the option of using _delay_ms or the watchdog timer for low power consumption. We do the usual clearing of FIFOs and interrupts, set the request type as check in and send the random number to the server.

Strangely enough if you clear the interrupts before you load the packet and turn the transmit mode on, the Si4432 will set the interrupt low straight away so it will seem like an interrupt occurred before the packet was even sent. Turns out you have to set it right after you turn the transmit mode on and it works fine. Edit: This is because we need to reset Register 06h. Interrupt Enable 2 to 0, default is 0x03 (Enable Chip Ready and Enable POR)

I’m now using Si4432 interrupts when receiving or sending a packet which allows the ATtiny to sleep during that time and wake up on a pin change however we don’t want to keep the Si4432 listening for too long. After some trial and error I found that using the watchdog to sleep for 128ms + 32ms + 16ms gives us just the right delay for the server to generate the HMAC and for us go into receive mode when its close to sending us the HMAC. I measured that it takes about 9ms after the packet is loaded for the packet to be sent (i.e enpksent is 1).

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From the last part, we looked at using the Si4432 module for communication between the sensors and server with the ESP8266 Wifi module as our web server. Today we’ll look at the Atmel CryptoAuthentication ATSHA204A device which will let us use truly random numbers and use the HMAC function with a private key (stored securely on the device) which means no hashing libraries will be required for the ATtiny.

The way I intend to use the device is for it to return a 32 byte random number which we can change 1 byte of so the server and client can communicate with that 1 byte, feed it into the device which will generate a HMAC from that random number and a private key.

There are plenty of other use cases described in this Atmel PDFs:
Atmel-8794-CryptoAuth-ATSHA204-Product-Uses-Application-Note
Atmel Crypto Products REAL.EASY Training Manual 2Q2015 r6

I’m using the I2C version which should be quicker to access and easier to use than the the 1 wire version, should save us a little bit of battery life too. Before we hook it up to the ATtiny, we need to test it so we’ll be using the Arduino, there are one wire library examples out there but none for the I2C version. Atmel also has some libraries available for the CryptoAuthentication product suite however there was a lot of functions and jumping around so the only code I used from that library was the CRC function.

The device contains 3 zones:
– 16 data slots where you can load a 256bit key to each slot
– Configuration zone includes allows you to set how the data slot keys can be used, whether the keys can be read/written, a counter to provided limited use of the data slot keys, the unique serial number and programmable I2C address to name a few.
– One time programmable (OTP) zone contains 64 bytes that can be used as read only memory.

The configuration zone and data slots/OTP can be locked to block any writes to them, this is useful if you don’t want keys re-programmed and disallow how each data slot can be used. In order to write to the data slots, the configuration zone needs to be locked.

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Mini Temp Logger v1.0 Released

The Mini Temp Logger v1.0 has now been released and is available for purchase.

This project has quite a few SMD parts, soldering them by hand can take a long time so I decided to give stencils a go as I hadn’t used them before. I ordered one from OSHStencils for the top side, it came within 1-2 weeks which was good. I played around with how to align the stencil, applying the solder paste, etc, after a few tries I got relatively good coverage of the pads, placed the components, soldered them with the hot-air rework station and it worked out nicely.

We also have a GUI now which automatically picks up the device so you can easily connect/disconnect them without closing and re-opening the program.

I built a few more of them up with two different RTC capacitors, 7pF and 8pF, both of them seemed to worked well and the 8pF one almost didn’t need any digital trimming. I popped them in the freezer but both of them eventually stopped working after a few hours so that’s no good so it’s back to the 6pF caps.

A quick comparison between 2 loggers (top) and 3 loggers (bottom – in freezer, something isn’t right with our freezer, pretty hot day when the test was run) placed right next to each other shows that temperatures between them were very close to each other so the TMP102 temperature sensor is pretty accurate.

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